Gịnị bụ ụkpụrụ ọrụ nke High-Precision Micro Flat Wire Rolling Mill

      The isi ụkpụrụ nkeIgwe ihe igwe kwụ ọtọ Micro Flat Wire Rolling Mill dị elubụ iji multi pass, dị nnọọ obere mpịakọta oghere, mechiri emechi-loop nha na ịchịkwa oyi Rolling ka nwayọọ nwayọọ pịa gburugburu waya (ma ọ bụ square waya) n'ime ultra-mkpa, ultra warara, nkenke akụkụ anọ / flat waya na ndidi nke ± 0.001 ~ 0.005 mm, na-enweghị ebu n'oge usoro, na kpọmkwem kpụrụ site Rolling mill.

1. Core arụ ọrụ ụkpụrụ (na otu ahịrịokwu)

Gburugburu ahịrị → Multi pass precision roller extrusion → Nzọụkwụ site nzọụkwụ thinning, obosara akara, onu trimming → Online size mechiri emechi-loop → esemokwu kwụsiri ike ọsọ → Waya winding, nnoo oyi Rolling plastic deformation, naanị na-agbanwe ọdịdị, na-enweghị na-agbakwunye ihe ma ọ bụ ịcha.

2. Complete usoro disassembly (site na ndepụta na okokụre ngwaahịa)

1. Ịtọgbọ waya → ịgbatị → na-eri nri mgbe niile

Mwepụta waya na-arụ ọrụ+ njikwa esemokwu servo (± 1% mgbanwe) iji zere nrụrụ ịgbatị.

Mgbazigharị ọtụtụ mpịakọta na-ewepụ nrụgide dị n'ime ma na-eme ka ọ kwụ ọtọ ≤ 0.5 mm / m.

Waya na-abata na-abụkarị wires gburugburu nwere dayameta nke 0.5 ruo 3 mm (ọla kọpa, aluminum, igwe anaghị agba nchara, alloy).

2. Multi pass precision rolling (mpaghara deformation mpaghara)

Nhazi mpịakọta: Otu ụzọ (ma ọ bụ ụzọ abụọ) nke tungsten steel / hard alloy rolls, na obere mpịakọta mpịakọta (na-emekarị site na % 20 ruo Φ 60 mm) na oke siri ike.

Njikwa oghere mpịakọta: servo moto + micrometer ball ball skru, mgbanwe mpịakọta mpịakọta ziri ezi nke 0.1 μm, nkwụsi ike ogologo oge mgbe akpọchichara.

Multi pass na-aga n'ihu: N'ozuzu 4-12 gafere, ngafe ọ bụla na-ebelata naanị 5% -15% iji gbochie mgbaji ma hụ na ịdị n'otu anụ ahụ dị.

Usoro nrụrụ:

Ọkpụrụkpụ: Thinning site na elu na nke ala rollers (dịka 0.5 mm → 0.1 mm).

Obosara: Igwe ahụ na-agbasawanye n'ahịrị ma na-achịkwa ya nke ọma site n'ụdị rola (micro convex/micro concave).

Nri: Mpịakọta R-nkuku trimming, na-enweghị burrs ma ọ bụ nkọ n'ọnụ.

Akụkụ a na-ahụkarị mgbe ị na-atụgharị: ọkpụrụkpụ 0.02-1 mm, obosara 0.1-6 mm, ndidi * * ± 0.001 ruo ± 0.005 mm * *.

3. Nchọpụta ozugbo n'ịntanetị → mgbazi mechiri emechi (isi ihe na-egosi oke nkenke)

Ntụle dayameta laser / ọkpụrụkpụ: narị narị ihe nlele kwa nkeji, izizi * * ± 0.1 μ m * *.

Ọhụụ CCD: na-enyocha obosara, akụkụ na ntụpọ elu.

PLC mechiri emechi: Mgbe ọkpụrụkpụ / obosara gafere ndidi, ọ na-edozi oghere mpịakọta / ọsọ / esemokwu na-enweghị nkwụsị igwe.

4. Esemokwu azụ → imecha → winding

Nchekwa erughị ala + traction servo na-ahụ maka ọsọ waya kwụsiri ike (ruo 150-600 m/min).

Nhọrọ ntanetị, nhicha, mkpuchi mmanụ, na mkpuchi mkpuchi.

Igwe ikuku nke ọma, ikuku oyi akwa dị mma, enweghị ndakpọ ma ọ bụ ịgbatị.

3, Isi Ọdịdị na Ọrụ

Isi etiti: ihe nkedo nkedo / igwe ịgbado ọkụ, akwa siri ike, ịma jijiji dị ala, na-eme ka ọ kwụsie ike n'ogo micrometer.

Mgbakọ Roller: elu na ala rollers + bearings + usoro mmezi, tungsten igwe ihe na-akpụ akpụ, enyo na-egbu maramara, na-eguzogide ọgwụ, ihe na-abụghị mkpisi.

Sistemụ njikwa servo: oghere ịnya ụgbọ ala, ọsọ, erughị ala, nzaghachi ngwa ngwa, izi ezi nkwughachi dị elu.

Ebe nchọpụta n'ịntanetị: laser+CCD, nleba anya oge, mgbazi mechiri emechi.

Sistemu ọgbaghara: esemokwu emekọrịtara ọnụ n'ahịrị ahụ niile iji gbochie ịgbatị, nbibi na mgbanwe akụkụ.

4, Key teknuzu atụmatụ ( gịnị mere 'oke nkenke')

Mpempe akwụkwọ na-enweghị ebu: kpụrụ ya ozugbo site na mpịakọta mpịakọta ka ịzenarị nnabata nnabata nke ebu eyi kpatara.

Nrụrụ / ngafe pere mpe: Nfefe ọ bụla na-ebelata ọkpụrụkpụ site na ≤ 15%, nwere nha ọka otu, enweghị mgbawa, yana ike na-agbanwe agbanwe.

Njikwa oghere mpịakọta Micro: servo + ball skru, nhazi ọkwa 0.1 μm.

Usoro mechiri emechi na njikwa zuru oke: ngbanwe akpaaka nke nha nha, ezigbo nkwụsi ike.

Isi ike dị elu + ịma jijiji dị ala: okpokolo agba + nke ziri ezi, kwụsiri ike na oke ọsọ.

5. Ụdị ọnọdụ ngwa a na-ahụkarị

Ọhụrụ ike moto flat waya: Hairpin flat ọla kọpa waya, ọkpụrụkpụ 0.3-1 mm, obosara 2-6 mm, ndidi ± 0.005 mm.

Waya dị larịị eletrọnịkị nkenke: waya dị larịị nke dị gịrịgịrị/nke dị warara (ọkpụrụkpụ 0.02-0.2mm) maka sensọ, igwe moto na akụrụngwa ahụike.

Mmiri / ihe na-agbanwe agbanwe: mmiri mmiri, kọntaktị, efere mmiri, nke nwere elu dị mma na-enweghị burrs na nsọtụ.

Okpomọkụ mgbanwe Micro flat tube: Micro B-ụdị tube / flat tube maka kpo oku isi na radiator, na edo mgbidi ọkpụrụkpụ na elu nrụgide na-eguzogide.