Kedu ụkpụrụ ọrụ nke PV Ribbon Rolling Mills

      PV Ribbon Rolling Mills bụ nke igwe igwe igwe mpịakọta abụọ/mkpọ anọ na-agbanwe agbanwe na-aga n'ihu, bụ ọkachamara na oyi na-atụ na-atụgharị ikuku oxygen na-enweghị ọla kọpa na mkpanaka ọla kọpa na-adịghị ahụkebe n'ime ibe njikọ njikọ fotovoltaic dị obere na-agbakọta na ibe ọla kọpa. Isi ya na-adabere n'ụkpụrụ nke nrụrụ rọba igwe oyi na-atụ, yana njikwa mgbakasị ahụ mgbe niile iji nweta ọkwa micrometer ultra-mkpa nkenke ịkpụzi.

1, Isi ụkpụrụ nke Basic Physics (Oyi Rolling Deformation)

Roller Seaam extrusion plastic deformation

Abụọ abụọ nke elu na nke ala nke akwụkwọ mpịakọta dị elu dị elu na-atụgharị synchronously, na waya ọla kọpa / ọla kọpa flat billet na-agafe na preset obere oghere rola; Isi iyi gas hydraulic/nitrogen na-enye nrụgide na-akpụ akpụ mgbe niile, na-eme ka igwe nweta mbelata ọkpụrụkpụ, ndọtị obosara, na ogologo ogologo n'okpuru mkpakọ. Na ọnọdụ oyi siri ike, a na-anụcha ọka ndị na-enweghị mkpa ikpo ọkụ na agbaze.

Esemokwu na-achọpụta inye nri na imepụta

Njikọ dị n'etiti elu igwe igwe na-akpụ akpụ na ihe ọla kọpa na-emepụta esemokwu kwụ ọtọ, na-adọkpụrụ waya na ọsọ ọsọ mgbe niile ka ọ na-agbanye ọkụ ma na-eme ka ọ dị nro; Multi pass-site-nzọụkwụ ịpị-nzọụkwụ, na-eji nlezianya na-achịkwa ego nke otu ịpị, iji gbochie mgbawa ọla kọpa, mgbaka ihu, na ntụgharị akụkụ.

Iwu nke invariance olu

Mkpokọta olu nke ọla kọpa tupu na mgbe ọ na-atụgharị na-anọgide na-adịgide adịgide: ọkpụrụkpụ na-ebelata → ogologo na-agbatị nke ukwuu, na ịgbatị ọsọ na-ejikọta ya na nkwụsịtụ, traction, na winding tupu na mgbe igwe igwe na-atụgharị.

2, Complete na-aga n'ihu workflow nke dum igwe (integrated mmepụta akara)

1. Ịtọgbọ waya, ihe osise na tupu ọgwụgwọ

Mkpara ọla kọpa na-enweghị oxygen nke nwere dayameta nke ihe dịka 3mm na-ahapụ waya ahụ nke ọma, nke a na-adọta nke ọma site na ịbịaru anwụ. Ihe mmetụta erughị ala na-enye nzaghachi ozugbo na esemokwu ahụ, na moto na-agbanwe agbanwe na-edozi ọsọ ntọhapụ iji hụ na ọ dịghị ịma jijiji ma ọ bụ knotting nke waya na-abata.

2. Multi pass graded precision rolling (isi usoro)

A na-eji igwe igwe igwe ihe n'usoro maka ịgbagharị ọtụtụ ọkwa (na-emekarị 3-4 gafere):

Ntugharị siri ike: N'iji nnukwu oghere dị n'etiti rollers na nnukwu nrụgide, ọ na-agbanye ọla kọpa gburugburu ngwa ngwa n'ime ibe ndị dị larịị;

Ntugharị etiti: jiri nwayọọ nwayọọ na-ebelata oghere mpịakọta, na-edozi obosara, na iwepụ ebili mmiri;

Mfegharị nke ọma: oghere mpịakọta dị ntakịrị, nrụgide nrụgide mgbe niile, na-emepụta ibe fotovoltaic 0.2-0.5mm dị nro;

Wụnye okpokolo agba mgbakasị ahụ na ihe nchọta ọnlaịnụ/obosara dị n'etiti igwe igwe na-akpụgharị ọ bụla, bufee data n'ezie na PLC, wee dozie igwe igwe na-atụgharị mmanụ cylinder na-eji njikwa nnabata nke ± 0.03 ruo ± 0.04mm.

3. njikwa imekọ ihe ọnụ mechiri emechi mgbe niile esemokwu

A na-ejikọta traction n'ihu na azụ, igwe igwe igwe, na moto winding na-ejikọta ọnụ, ihe mmetụta erughị ala na-anakọtakwa erughị ala nke warara:

oke ala esemokwu: ọla kọpa warara deviates na ehulata;

Nnukwu esemokwu: a na-agbatị eriri ọla kọpa dị nro ma gbajie;

Sistemụ servo na-emezi ọsọ ọsọ na-agba ọsọ, na-edobe ntakịrị esemokwu na ịgbagharị nke ọma n'oge usoro niile, na-ahụ na warara ahụ kwụ ọtọ na enweghị mgbagha.

4. Online jụrụ na lubrication

Mmiri na-eme ka mmiri dị jụụ n'ime igwe igwe na-akpụgharị ahụ na-ewepụ okpomọkụ dị nro nke ntụgharị oyi; Mmanụ ọla kọpa pụrụ iche maka ịgbanye oghere rola na-ekere òkè na mmanye mmanye, ibelata iyi, ime ka ọ dị jụụ, igbochi oxidation, na imezi ịdị nro n'elu, na-eme ka adhesion nke mkpuchi tin n'elu eriri ịgbado ọkụ n'ikpeazụ.

5. Annealing, winding na akpụ

Eriri ọla kọpa a na-agbagharị agbagharị na-abanye n'ọkụ ọkụ na-egbuke egbuke na-aga n'ihu iji wepụ nchekasị dị n'ime n'oge a na-agbagharị, meziwanye conductivity na ikwesi ike; Mgbe emechara ka ọ dị jụụ, a na-enweta teepu ntọala ọla kọpa fotovoltaic emechara site na nchekwa ahịrị nchekwa yana ikuku ikuku nke ọdụ ụgbọ mmiri, enwere ike kpuchie ya na tin ozugbo iji mee ibe akwa.

3. Pụrụ iche ekara photovoltaic warara warara akpụ ụkpụrụ (triangle / arc ịgbado ọkụ warara warara igwe igwe)

Ebe ọhụrụ ịgbado ọkụ triangular dị elu dị elu yana igwe igwe igwe ihe ịgbado ọkụ nwere ụdị arc/triangular grooves dabara adabara n'elu mpịakọta mpịakọta ahụ. N'oge extrusion, ọ bụghị nanị na ọ na-ebelata oke, ma ọ na-egbochikwa profaịlụ cross-section nke warara, na-eme ka akụkụ concave convex arc na-eme ka ọ bụrụ otu, na-ebelata ebe shading ma na-eme ka mmepụta ike nke modul fotovoltaic dịkwuo mma. A na-emecha nhazi akụkụ oyi na-atụ oge site n'ịmanye ịkpụgharị mpịakọta mpịakọta.